Our Advantages
1. Support work order number function and counting record query & statistics.
2. 80kV closed type X-ray tube, longer lifetime, maintenance-free.
3. 17” Super definition digital flat panel detector (FPD).
4. Ultrafast counting, four 7” reels or one 15” (380mm) reel needs less than 10s.
5. Support max 17” (430mm) reel or tray with a moisture barrier bag.
6. Permanently updated AI deep learning algorithm for free, support connecting MES, ERP, WMS, and other management systems.
7. Automatically scan codes and count at the same time, and then print the corresponding label when user takes out a reel.
8. No need to switch single/multi reel mode, automatically print the label when users count one reel.
Equipment Parameters
| X-ray source | Type | Integrated, microfocus |
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
| Flat panel detector | Type | Super definition digital FPD |
| Effective area | 430mm*430mm |
| Pixel size | 139μm |
| Resolution | 3072*3072 |
| Reel/tray counting | Max size | 17” (430mm) |
| Max thickness | 88mm |
| Min parts size | 01005 |
| Speed | 7-10s |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
| Equipment | Dimensions | 1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight | 580kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer | 24” HDMI LCD |
| Other functions | Auto code scanning | Barcode and QR code. |
| Label printing | print the corresponding label when user takes out a reel. |
| Counting record | Inquiry by time range, work order number. |
| Management system connection | MES, ERP, WMS etc. |
| Mode switching | No need to switch single/multi reel mode |
| Work order no. | Support work order number recording |
| Safety | Radiation leakage | No leakage, international standard: ≤1μSv/h. |
| Back door safety interlock | Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can’t turn on the X-ray. |
| Anti-pinch | Safety light curtain covers the whole drawer, the drawer will stop immediately when something enters. |
| Emergency stop | In front of the operation position, press to power off. |
Speed and Accuracy
Till now, the counting time and accuracy of various sizes of reels as below. It will be faster and more accurate as our algorithm updates.
| Reel size | Parts size | Quantity | Accuracy | Speed |
| 7” (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7” (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7” (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7” (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10” (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15” (380mm) | 1206 | 10000 | 99.99% | 7-8s |
Working Principle
Artificial intelligence deep learning algorithm
A powerful artificial intelligence deep learning algorithm is integrated into our counting software. No component-algorithm binding is required; AI is used to automatically identify components and apply the algorithm. The algorithm can acquire knowledge from the counted component data, for example:
1. Aspect ratio
2. The angle of each corner of the component;
3. Slope between components from inside to outside;
4. Deformation of component images from the inside to the outside, etc.
As the number of components counting increases, the results become more and more accurate. When we need to count similar components, or larger trays, we can easily handle it.
Cloud database
Every Wellman X-ray counter supports connection to our cloud database. The machine uploads its data and images to the cloud, and automatically downloads the latest database. Our engineers also refine the algorithm in the background according to the images and data gathered from each machine, and regularly push the updated algorithm to the database for customers'use.
With the passage of time, counting accuracy will draw closer to 100%, and the scope of component types covered will keep widening. When counting a new component with the machine, our software can directly access the component’s data (if stored in our database), which delivers higher efficiency, accuracy and coverage to users.
Sample images
Product Tags:
|
|
80KV SMD Component Counter Machine With 430mm Effective Area And 3072x3072 Resolution Images
|
