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Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life

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Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life

Brand Name : Wellman

Model Number : IL-1000

Certification : CE/FDA

Place of Origin : CHINA

MOQ : 1

Payment Terms : T/T

Delivery Time : 45 days

Packaging Details : wooden case

X-ray tube voltage : 80KV

Type : Closed,microfocus

Max tube voltage : 80kv

Effective area : 430mm*430mm

Pixel size : 139μm

Resolution : 3072*3072

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Automatic X-ray Reel Counter
Working Principle
Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life
Our Advantages
  • 80kV X-ray tube with extended lifetime and maintenance-free operation
  • Super definition 17" digital flat panel detector (FPD)
  • Ultrafast counting with top speed of 12 seconds per reel
  • Supports maximum 17" (430mm) reel or tray with moisture barrier bags
  • Permanently updated AI deep learning algorithm with free updates
  • Integration with MES, ERP, WMS and other management systems
  • Manual mode for special cases (small quantities, overweight/oversize reels, packaged reels)
  • AGV docking support for fully automated counting process
  • Work order number functionality with counting record query & statistics
Hardware Parameters
X-ray Source
TypeMicrofocus
Max tube voltage80kV
Max tube current700μA
Focal spot size30μm
Flat Panel Detector
TypeSuper definition digital FPD
Effective area430mm * 430mm
Pixel size139μm
Resolution3072 * 3072
Reel/Tray Counting
Max sizeAuto mode 15" (380mm), manual mode 17" (430mm)
Max thicknessAuto mode 50mm, Manual mode 80mm
Min parts size01005
Speed12-15s
Accuracy01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Media typeReel materials, tray materials with moisture-proof bag
Equipment Specifications
Dimensions2700mm (L) * 1400mm (W) * 1900mm (H)
Weight3000kg
Power supplyAC110-220V 50/60HZ
Max power4800W
Industrial PCI7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer24" HDMI LCD
Management system connectionMES, ERP, etc.
Workflow
LoadingAutomatic manipulator loading for 7 to 15 inch reels
Max loading quantity200 reels (7" with 8mm thickness)
Barcode scanningSupports barcode and QR code scanning
Reel transferAutomatic belt transfer system
LabellingAutomatic label printing and application with data upload
UnloadingAutomatic manipulator unloading to reel vehicle
Safety Features
Radiation leakageNo leakage (≤1μSv/h, international standard)
Back door safety interlockX-ray tube powers off immediately when door opens
Emergency stopFront-mounted emergency stop button
Speed and Accuracy
Reel size Parts size Quantity Accuracy Speed
7" (180mm)010051000099.98%12-13s
7" (180mm)02011000099.99%11-12s
7" (180mm)04021000099.99%11-12s
7" (180mm)0603500099.99%10-11s
10" (254mm)1206500099.99%10-11s
15" (380mm)12061000099.99%11-12s
Artificial Intelligence Deep Learning Algorithm
Our counting software utilizes a powerful AI deep learning algorithm that automatically identifies components without manual binding. The algorithm learns from counted component data including:
  • Aspect ratio
  • Corner angles of each component
  • Slope between components from inside to outside
  • Image deformation patterns from inside to outside
Counting accuracy improves with increased usage. The system easily handles similar components or larger trays as the algorithm evolves.
Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life
Cloud Database
Every Wellman X-ray counter connects to our cloud database. Machine data and images upload to the cloud while automatically downloading the latest database updates. Our engineers optimize algorithms based on collected data and regularly update customer systems.
Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life
Over time, counting accuracy approaches 100% with expanding component type coverage. When encountering new components, the system leverages existing database matches for higher efficiency and accuracy.
Sample Images
Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life Fully Automatic X Ray Reel Counter With AI High Precision Long Service Life

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