Our Advantages
1. Support max 17” (430mm) reel or tray with a moisture barrier bag.
2. Permanently updated AI deep learning algorithm for free, support connecting MES, ERP, WMS, and other management systems.
3. Automatically scan codes and count at the same time, and then print the corresponding label when user takes out a reel.
4. 17” Super definition digital flat panel detector (FPD).
5. Ultrafast counting, four 7” reels or one 15” (380mm) reel needs less than 10s.
6. No need to switch single/multi reel mode, automatically print the label when users count one reel.
7. Support work order number function and counting record query & statistics.
8. 80kV closed type X-ray tube, longer lifetime, maintenance-free.
Equipment Parameters
| X-ray source | Type | Integrated, microfocus |
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
| Flat panel detector | Type | Super definition digital FPD |
| Effective area | 430mm*430mm |
| Pixel size | 139μm |
| Resolution | 3072*3072 |
| Reel/tray counting | Max size | 17” (430mm) |
| Max thickness | 88mm |
| Min parts size | 01005 |
| Speed | 7-10s |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
| Equipment | Dimensions | 1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight | 580kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer | 24” HDMI LCD |
| Other functions | Auto code scanning | Barcode and QR code. |
| Label printing | print the corresponding label when user takes out a reel. |
| Counting record | Inquiry by time range, work order number. |
| Management system connection | MES, ERP, WMS etc. |
| Mode switching | No need to switch single/multi reel mode |
| Work order no. | Support work order number recording |
| Safety | Radiation leakage | No leakage, international standard: ≤1μSv/h. |
| Back door safety interlock | Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can’t turn on the X-ray. |
| Anti-pinch | Safety light curtain covers the whole drawer, the drawer will stop immediately when something enters. |
| Emergency stop | In front of the operation position, press to power off. |
Speed and Accuracy
Till now, the counting time and accuracy of various sizes of reels as below. It will be faster and more accurate as our algorithm updates.
| Reel size | Parts size | Quantity | Accuracy | Speed |
| 7” (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7” (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7” (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7” (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10” (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15” (380mm) | 1206 | 10000 | 99.99% | 7-8s |
Artificial intelligence deep learning algorithm
Our counting software leverages a powerful artificial intelligence deep learning algorithm. It is unnecessary to bind components to the algorithm—we use AI to automatically recognize components and apply the algorithm without manual operation. The algorithm is capable of learning the counted component data, such as:
1. Aspect ratio
2. The angle of each corner of the component;
3. Slope between components from inside to outside;
4. Deformation of component images from the inside to the outside, etc.
As the number of components counting increases, the results become more and more accurate. When we need to count similar components, or larger trays, we can easily handle it.
Cloud database
All Wellman X-ray counters can connect to our cloud database. Data and images from the machine will be uploaded to the cloud, while the machine will automatically obtain the latest database. Additionally, our engineers optimize the algorithm in the background using the images and data collected by each machine, and update it to the database on a regular basis for customers.
As time goes on, counting accuracy will get closer to 100%, and the range of component types it can cover will keep expanding. When a machine counts a new type of component, if the data of this component is stored in our database, our software can directly retrieve the data—this provides users with higher efficiency, accuracy and coverage.
Working Principle
Sample images
Product Tags:
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SMT Component X Ray Counter With Auto Code Scanning Label Printing And Cloud Database Images
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