AI Ultra-fast X-ray Parts Counter XC-01 (99.99% Accuracy)
1. Advantages of XC-01
| Problem: Frequent equipment maintenance disrupts production lines |
Solution: 80kV closed-type X-ray tube (non-open type)
Benefit: 2x longer service life (30,000hrs vs industry average 15,000hrs), maintenance-free, 80% less downtime
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| Problem: High missing/mis-count rate for small components (e.g., 01005) |
Solution: 17” ultra-definition FPD (139μm pixel size, 3072×3072 resolution)
Benefit: 99.98% accuracy for 01005 components, 60% lower missing rate than standard detectors
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| Problem: New components require manual algorithm binding, complex and inefficient |
Solution: AI deep learning algorithm (auto-recognizes component shape, angle, slope) - no binding needed
Benefit: Count new components directly without debugging; accuracy approaches 100% with more counts
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2. Equipment Parameters
✅ Core Performance Parameters
- Counting Capacity: Max 17-inch (430mm) reel/tray, minimum component size 01005, counting speed 7-10 seconds per reel
- Counting Accuracy: ≥99.98% for 01005 components, ≥99.99% for 0201 and above
- Core Configuration: 80kV microfocus X-ray source (30μm focal spot), 17-inch ultra-definition FPD detector
✅ Compatibility Parameters
- Reel Thickness: Max 88mm, supports counting with moisture barrier bags
- System Integration: Compatible with MES/ERP/WMS and other management systems, automatic data synchronization
- Barcode Recognition: Supports automatic scanning of barcodes and QR codes
✅ Hardware & Safety Parameters
- Equipment Dimensions: 1000mm (L) × 1300mm (W) × 1820mm (H), weight 580kg
- Power Requirements: AC110-220V 50/60HZ, max power 800W
- Safety Guarantees: Radiation leakage ≤1μSv/h (international standard), back door safety interlock + anti-pinch light curtain + emergency stop button
3. Working Principle
4. Speed and Accuracy
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Reel size
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Parts size
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Quantity
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Accuracy
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Speed
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7” (180mm)
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01005
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40000
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99.98%
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9-10s
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7” (180mm)
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0201
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20000
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99.99%
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8-9s
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7” (180mm)
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0402
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10000
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99.99%
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7-8s
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7” (180mm)
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0603
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5000
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99.99%
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7-8s
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10” (254mm)
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1206
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5000
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99.99%
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7-8s
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15” (380mm)
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1206
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10000
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99.99%
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7-8s
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5. Artificial intelligence deep learning algorithm——Like a self-learning "counting expert" that becomes smarter with each use.
Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm. The algorithm can learn the counted component data, such as:
1. Aspect ratio
2. The angle of each corner of the component;
3. Slope between components from inside to outside;
4. Deformation of component images from the inside to the outside, etc.
As the number of components counting increases, the results become more and more accurate. When we need to count similar components, or larger trays, we can easily handle it.
6. Cloud database——All devices share a "global component database" — when one device encounters a new component, all devices can directly recognize it.
Every Wellman X-ray counter can connect to our cloud database. The data and images of the machine will be uploaded to the cloud, and the machine will automatically download the latest database. Our engineers also optimize the algorithm in the background according to the images and data collected by each machine, and regularly update it to the database for customers.
7. Sample images
Product Tags:
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High Precision X Ray Counter Featuring AI Technology for Accurate Electronic Parts Counting and Inventory Optimization Images
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